Electric Starter System

• Make sure that the marks [A] on the covers and yoke housing align with each other.

• Tighten the through bolts.

Torque -Starter Motor Through Bolts: 6.9 N·m (0.7 kgf·m, 65 in·lb)

Brush Inspection

• Measure the length [A] of each brush.

• If any is worn down to the service limit, replace the brush plate assembly [B].

Starter Motor Brush Length
Standard: 12.0 ~ 12.5 mm (0.47 ~ 0.49 in.)

Service Limit: 8.5 mm (0.34 in.)

Brush Spring Inspection

• Check that the brush springs are in place and will snap the brushes firmly into place.

• If not, reinstall or replace the spring.

Commutator Cleaning and Inspection

• Smooth the commutator surface [A] if necessary with fine
emery cloth [B], and clean out the grooves.

• Measure the diameter [A] of the commutator [B].

• Replace the starter motor with a new one if the commu­tator diameter is less than the service limit.

Commutator Diameter
Standard: 28 mm (1.10 in.)

Service Limit: 27 mm (1.06 in.)