Transmission. • Remove the cotter pin [A], and pull out the 3rd/4th shift fork guide pin [B]

• Remove the cotter pin [A], and pull out the 3rd/4th shift fork guide pin [B].

• Remove the bolts [A] holding the shift drum ball bearing [B].

• Pull out the shift drum [C] slightly, and remove the 3rd/4th shift fork. Pull the shift drum free from the crankcase.

Shift Drum and Fork Installation

• Insert the shift drum [A] into the crankcase part way, install the 3rd/4th shift fork [B] with the longer side [C] facing the neutral switch, i.e., the longer side goes onto the drum first.

• Push the shift drum in the rest of the way.

• Apply a non-permanent locking agent to the threads of the holding bolts, and tighten them.

Torque-Shift Drum Bearing Holding Bolts: 11 N-m (1.1 kgf-m, 95 in-lb)

• Put the shift fork guide pin [A] with the pin hole upward into the 3rd/4th shift fork. The guide pin rides in the middle groove of the three shift drum grooves.

• Insert a new cotter pin through the 3rd/4th shift fork and guide pin from the shorter side of the shift fork, and spread the cotter pin longer side.

9-32 CRANKSHAFT/TRANSMISSION