Charging System. • Remove the rollers [A], springs [B], and spring caps [C] from the starter clutch [D]

• Remove the rollers [A], springs [B], and spring caps [C] from the starter clutch [D].

• Holding the rotor [A] steady, remove the Allen bolts [B] to separate the rotor and starter clutch [C].

Starter Clutch Sprocket Removal

• Remove:

Alternator cover (see Alternator Rotor/Starter Clutch Re­moval)

Alternator rotor with Starter Clutch (see Alternator Ro­tor/Starter Clutch Removal)

• Remove the woodruff key [A] and spacer [B].

• Remove the starter chain guide [C].

• Remove the starter clutch sprocket [D], starter motor sprocket [E] and starter chain [F] as a set.

• In case that the starter motor has been removed, do the following:

О Remove the starter motor sprocket. ORemove the alternator rotor with the starter clutch, starter clutch sprocket and starter chain as a set.

Starter Clutch Sprocket Installation

• Apply a thin coat of molybdenum disulfide grease to the frictional surface between the crankshaft and the starter clutch sprocket.

• If the starter motor has been removed, install it first.

• Install the starter clutch sprocket, starter motor sprocket and starter chain as a set.

• Install the alternator rotor with the starter clutch and alter­nator cover.

Torque -Alternator Rotor Bolt: 69 N-m (7.0 kgf-m, 51 ft-lb) Alternator Cover Bolt: 11 N-m (1.1 kgf-m, 95 in-lb)