Transmission. • Check to see that the set rings [A] and set pins [B] are in place in the transmission bearing housings

• Check to see that the set rings [A] and set pins [B] are in place in the transmission bearing housings.

• Lift up the clutch housing and primary chain, insert the drive shaft assembly into the clutch housing, and install the drive shaft assembly in the upper crankcase half.

• Install the output shaft assembly in the upper crankcase half.

○The bearing set pins and rings must match properly with the holes or grooves in the bearing outer races. When they match properly, there is no clearance [A] between the crankcase and the bearing outer races.

• Assemblethecrankcase.

• Installtheengine.

Transmission Shaft Disassembly

• Remove the transmission shaft.

• Using the outside circlip pliers to remove the circlips, dis­assemble the transmission shafts.

Special Tool - Outside Circlip Pliers: 57001-144

• The 5th gear [A] on the output shaft has three steel balls
assembled into it for the positive neutral finder mecha­
nism. To remove this gear from the shaft, quickly spin [B]
the shaft in a vertical position while holding the 3rd gear
[C], and pull off the 5th gear upwards.

9-28 CRANKSHAFT/TRANSMISSION