Oil Pump

Oil Pump Installation

• Fill the pump with engine oil turning the pump shaft before installation.

• Apply a non-permanent locking agent to the threads of the oil pump mounting bolts and tighten them.

Torque-Oil Pump Mounting Bolts: 11 N-m (1.1 kgf-m, 95 in-lb)

• Install the oil pump gear [A] so that the projection [B] side faces inward.

• Install a new circlip.

• Be sure to install the oil pump and outer oil pipe O-rings [A], and apply engine oil to them.

• Install the oil pump outer oil pipe [B] and oil screen.
OApply a non-permanent locking agent to the oil pipe bolt

and tighten it.

Torque - Oil Pump Outer Oil Pipe Bolt: 11 N-m (1.1 kgf-m, 95 in-lb)

• Install:

Upper Crank Case Mounting Bolts Starter Motor (see Starter Motor Installation in the Elec­trical System chapter)

Chain Guide (see Primary Chain Guide Wear in the Crankshaft/Transmission chapter) Alternator Cover with Gear Change Link and Pedal (see Alternator Rotor/Starter Clutch Installation in the Electri­cal System chapter)

Clutch Cover (see Clutch Cover Installation in the Clutch chapter)

Water Pump (see Water Pump Installation in the Cooling System chapter)

Engine (see Engine Installation in the Engine Re­moval/Installation chapter)

• Fill the engine oil (see Engine Oil Change in the Periodic Maintenance chapter).

• Fill the coolant (see Coolant Filling in the Periodic Main­tenance chapter).

Special Tool - Kawasaki Bond (Silicone Sealant): 56019 -120

Oil Pump Disassembly

• Remove the oil pump from the lower case.

• Take off the oil pump cover screws.

• Remove the oil pump cover.

• Drop the outer rotor [A] and inner rotor [B] out of the oil pump body [C].