Handlebar

Handlebar Removal

• Remove:

Plugs

Clutch Lever (see Clutch Lever Removal in the Clutch

chapter)

Right and Left Handlebar Switch Housing

Throttle Grip

Front Brake Master Cylinder (see Front Brake Master

Cylinder Removal in the Brakes chapter)

• Unscrew the handlebar mounting bolts [A] and remove
the handlebar [B] and clamp [C].

Handlebar Installation

• Install the handlebar clamps so that the arrow [A] on the clamp points to the front.

• Set the handlebar to match its punched mark [B] to the lower mating face [C] of the clamp rear part.

• Tighten the front clamp bolts first, and then the rear clamp bolts. There will be a gap [A] at the rear part of the clamp after tightening.

Torque - Handlebar Clamp Bolts: 25 N-m (2.5 kgf-m, 18 ft-lb)

• The front half of the right and left switch housings [A] has a small projection [B]. Fit the projection into the small hole [C] in the handlebar.

• Install the handlebar switch housing.

• Install:

Front Master Cylinder (see Front Brake Master Cylinder

Installation in the Brakes chapter)

Clutch Lever (see Clutch Lever Installation in the Clutch

chapter)