Front Fork. Front Fork Disassembly

Front Fork Disassembly

• Remove the front fork (see Front Fork Removal).

•_○DThraeinfotlhloewfionrgk poailr(tsseaereFrroenmt oFvoerdk dOuilriCnghadnrgaein)i.ng the fork

oil.

Top Bolt and O-ring Spacer

Fork Spring Seat Fork Spring

• Hold the front fork horizontally in a vise [A].

• Stop the cylinder unit [B] from turning by using the special tools.

• Unscrew the Allen bolt [C], and take the gasket out of the bottom of the outer tube.

Special Tools - Fork Cylinder Holder Handle: 57001-183 [D] Fork Cylinder Holder Adapter: 57001-1057 [E]

• Takethecylinderunitoutoftheinnertube.

•_○SReepmaoraveteththeedinunstesr etuabl e[Af]rofrmomthteheouotuetretrutbuebsea. s follows: ○Remove the retaining ring [B] from the outer tube.

○Use the fork outer tube weight [A] to separate the outer tube [B] from the inner tube [C] Holding the inner tube by hand, pull the outer tube several times to pull out the inner tube.

Special Tool - Fork Outer Tube Weight: 57001-1218

○Take out the cylinder base out of the outer tube.

• Remove the guide bushings [A], outer tube guide bushing [B], washer [C], and oil seal [D] from the inner tube.